4.0 Process and Production Control过程和生产控制

  4.0.1 Does factory PD study and apply product safety features, evaluates patterns, moulds, and samples during product design and development?

  产品设计和开发部门是否在产品设计及开发过程中研究与应用产品安全特性,评估样式、模具和样品？

  4.0.2 Factory has documented Quality procedures (QP) at each stage of operation.

  工厂是否在每一个生产操作阶段都有质量程序文件。

  4.0.3 Does factory conduct Pre-production meeting prior to start of production?

  工厂在生产前是否进行产前会议？

  4.0.4 (Critical) Are critical quality and safety checks reviewed, identified, and actions for improvement documented during Pre-production meeting?

  (严重) 在产前会议中有没有审查及确认严重的质量问题和安全问题并记录采取的改进行动？

  4.0.5 Does factory conduct “pilot-run”, review product quality against specification sheet and document results with corrective actions prior to production?

  工厂是否进行“试生产”，根据产品规格明细检讨产品质量, 并记录在生产前的纠正行动？

  4.0.6 Was in house lab-testing performed on current production? (Request for test copies)

  当前生产有没有实施内部实验室测试？(要求测试记录副本)

  4.0.7 Does factory QC compare first piece samples with approval sample and specification sheet?

  工厂QC是否根据客户签样和产品规格表来制定首件样品？

  4.0.8 Are there adequate approved samples, first piece samples, reference samples, and work instructions to provide workers with proper guidelines?

  是否有足够的核准样品、首件样品、参考样品和作业指导书提供给工人做适当的指引？

  4.0.9 (Critical) Does Quality Control has authority to stop production if quality of products did not meet specification?

  (严重) QC是否被授权当产品质量不符合规格时是否有权停止生产？

  4.0.10 In-line inspections (IPQC) are performed by QC at every operation process.

  在每一个操作过程是否由QC 执行巡检(IPQC)。

  4.0.11 Is quality of item acceptable on current production? (Check 8 finished products taken from factory final inspected goods and check for major defects on the item.)

  现行生产的产品质量是否可以接受? (检查8个已检验的完成品是否有主要缺陷)

  4.0.12 Factory QC inspects per standard AQL or as per industry standards.

  工厂QC检验是否按照AQL抽样检验标准或按照工业标准.

  4.0.13 Factory performs 100% functionality check on final products?

  工厂对最终产品有没有实施100%功能性检查?

  4.0.14 Does factory use corrective actions and root cause analysis methods? (Please provide examples)

  工厂是否使用纠正措施和根本原因分析方法？(请提供例子)

  4.0.15 Does factory have guidelines in place to ensure packaging is correct for product?

  工厂是否有工作指引以确保产品包装是正确的？

  4.0.16 Does packing area have enough space to perform packing functions properly? Is it clean and organized?

  包装区是否有足够的空间用来履行包装职能？是否清洁和有秩序？

  4.0.17 Packed cartons are stored in enclosed area not exposed to sunshine and wet weather. 包装纸箱是否储存在封闭区域内, 没有暴露于阳光和潮湿天气。

  4.0.18 Does factory track and document on-time ship performance?

  工厂是否有跟踪和记录准时出货的表现？

  5.0 In-House Lab-Testing内部实验室测试

  5.0.1 Does factory perform in-house lab testing and are facilities appropriately equipped? (Please refer to the FCCA attachment for in-house lab testing requirements.)